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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance and Improvement23%- Process control and capability
  • 1. Cp, Cpk, Ppk, process analysis
    • 2. Control charts for variables and attributes
      - Quality systems and tools
      • 1. Quality management principles, audits, documentation
        • 2. 7 QC tools, problem solving, CAPA
          Topic 2: Inspection and Test32%- Sampling and inspection
          • 1. First article, receiving, in-process, final inspection
            • 2. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
              - Testing methods
              • 1. Nonconforming material control and MRB
                • 2. Destructive, nondestructive (NDT), hardness testing
                  - Technical documentation
                  • 1. Specifications, standards, and drawing interpretation
                    • 2. Blueprint reading, GD&T symbols and rules
                      Topic 3: Metrology26%- Calibration and traceability
                      • 1. Measurement System Analysis (MSA, Gage R&R)
                        • 2. Calibration standards and procedures
                          - Measurement instruments
                          • 1. Attribute gauges: go/no-go, thread gauges
                            • 2. Surface measurement, optical tools
                              • 3. Variable gauges: micrometers, calipers, CMMs
                                Topic 4: Technical Mathematics19%- Basic shop math
                                • 1. Fractions, decimals, percentages, conversions
                                  • 2. Algebra, geometry, trigonometry applications
                                    - Basic statistics
                                    • 1. Mean, median, mode, range, standard deviation
                                      • 2. Normal distribution concepts

                                        ASQ Certified Quality Inspector Sample Questions:

                                        1. All of the following are used for angular measurements EXCEPT
                                        Response:

                                        A) optical polygon
                                        B) auto collimator
                                        C) rotary table
                                        D) optical flat


                                        2. Devise a sampling plan for obtaining a representative BTU sample from an open top railcar of coal, where the contents are known to have changed and also stratified due to vibration and exposure during the 10 days of shipment.
                                        Response:

                                        A) Draw a convenience sample from multiple points that can be easily accessed.
                                        B) Draw a quota sample with one sample off the top and from five more standardized depths in the railcar.
                                        C) Receive a certificate of analysis from the supplier of a sample properly collected from the entire load at the time of loading knowing that the coal got wet and dust blew off the open railcar.
                                        D) Draw a slipstream sample by taking a representative slice of the bulk material as the car is being unloaded being certain to capture all of the generated dust.


                                        3. The two mandatory criteria for software quality are:
                                        Response:

                                        A) Compliance and Modifiability
                                        B) Stability and Compliance
                                        C) Reliability and Modifiability
                                        D) Reliability and Stability


                                        4. Two machines are to be compared. A sample of 100 pieces of manufactured product is taken from each machine and their measurements recorded each shift. The most appropriate control chart to compare the results from the two machines over time is an:
                                        Response:

                                        A) ẍ and R chart
                                        B) I chart
                                        C) ẍ and s chart
                                        D) MR chart


                                        5. Which of the following does Process capability measurement provide?
                                        Response:

                                        A) A determination of long-term process performance
                                        B) A comparison of a process' performance to output requirements
                                        C) All of the above
                                        D) A tool to help predict process variability


                                        Solutions:

                                        Question # 1
                                        Answer: D
                                        Question # 2
                                        Answer: D
                                        Question # 3
                                        Answer: A
                                        Question # 4
                                        Answer: C
                                        Question # 5
                                        Answer: C

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